How to Solve the Problem of Vibration Motor Frequent Trip?

Almost everyone knows the basic operation of vibration motor, but there are some points we need notice in the process of operation,especially the vibration motor frequent trip problem, according to our technical personnel’s experience, now we introduce some methods to avoid the trip for your reference:
1.Capacity unconformity or aging of vibration motor air switch and overcurrent protective device, just change the switch will solve the problem.
2. The wire cable skin of vibration motor is broken ,this is mostly due to wear and tear during long period use,it can be wrapped with tape.
3. Bearing damages or lacks oil,lead to overload trip.Thus we should replace the bearing timely.
4. Vibration motor power supply doesn’t work,or circuit breaker gets aging.
5. The magnetic circuit performance of vibration motor decline,causing too much current.
The above several problems are relatively simple to handle,according to the corresponding reasons, users themselves can solve them through adopting corresponding methods. If the trip of vibration motor is not caused by the above several reasons, please do not hesitate to contact with us,our engineer will solve the problem for you. 

More information,welcome to contact us via info@pkmachinery or www.pkmachinery.com

Vibration Motor

The Video show you the introduction of Conveyor Belt Roller

The Video show you the introduction of Conveyor Belt Roller

Belt conveyor roller has the highest quantity and is the most carrying parts of belt conveyor. Impact roller, friction centering carrier roller, belt conveyor roller, and so on are included. It plays the main role to support the belt conveyor and the weight of material, so the conveyor belt works smoothly. Here PK Machinery will show you a better understanding about it.Hope the following video will help you.

This video show that the conveyor belt Idler is mainly composed of steel pipe, shaft, bearing, bearing block, labyrinth seal, etc.It is the complete manufacturing equipment for conveyor belt rollers/idlers in our factory.How much do you know the working of the conveyor belt roller?Here the video will show you the processing of conveyor belt roller.Wish it can help you have a better understanding.

Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyor, and Vibrating screen, Bucket elevator, Screw conveyor, Scraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. our goal is "be the future global leader of mining machinery industry". have any questions, please contact us without any hesitation. 

Tel: +86 373 579 9198

Fax: +86 373 507 1699  

info@pkmachinery.com  

website:www.pkmachinery.com

Address: 289 Yellow River Road, Xinxiang City, Henan Province, China

How to solve the problem of DC motor abnormal sound？

How to solve the problem of DC motor abnormal sound？

There are many kinds of DC geared motor common fault, here I will talk about it when a failure in the problem of sound, this is also one of the most common problems, why there is a different ring and how to repair? 

vibration-motor

If there is no axial channeling dynamic collision caused by the armature, should be a structure have loose phenomenon. Everyone please remember a principle: The pole on the gasket shouldn’t be got rid of more often, this will affect the motor performance and running state, about the problem of noise here is the following method: open the electric control system of the motor power supply access oscilloscope waveform is there lack of wave head, lacks can produce vibration and noise, then check the compensation coil and armature connection, if failed it may be the magnetic circuit is too strong, electromagnetic noise, you can put the motor to at the rated speed, to see whether there is in a certain range, and then cut off the power supply. Then to see whether there are noise in the process of slowing down, if not that is electromagnetic noise can be determined, if not it should be mechanical issues. 

explosion-proof-vibration-motor

So, we in the future when using gear motor, ensure that every time it is in the correct operation, also we can't forget the more at ordinary times of maintenance, it is a good way to prevent or reduce the problem.

rock-loader-motor

PK Machinery has been exporting belt conveyor, bucket elevator, scraper conveyor, screw conveyor, vibrating screen and other spare parts for many years. We do believe business between our customers and us can develop fast. Any enquiry, please contact us!

Tel:+863735799198

Fax:+863735071699

E-mail:info@pkmachinery.com

Website:www.pkmachinery.com

What Should Users Notice before Running the Motorized Drum with Anti-reverse?

Recently, we received a feedback from our Thailand client that the motorized drum with anti-reverse of belt conveyor didn’t rotate, here PK Machinery will explain the notice we should note which can avoid this problem effectively:
1.After installation of the whole set belt conveyor, we should check the motorized drum carefully before commissioning, check and make sure the power supply must be identical to the one stipulated by the nameplate.
2.If the motorized drum with anti-reverse, the wires connection must rotate according to the indicated rotate direction.

 

 3.Check if the oil level of the drum body is satisfied before running. The methods are suggested as below: 
Rotate the drum body, keep the oil outlet as high as 2/3r, see the following figure, then remove the plug and make sure the oil surface is level with the outlet.
(This is important, if without oil, the motorized drum will occurs much noise, even not rotate, and finally it will damage)

Lubrication of Rigid Impeller Feeder

Add sufficient 00# lithium lubricating grease to reducer of rigid impeller feeder,within 6-10 months of being put into use, the transmission and bearing parts of rotary valve should be replaced and the grease also need to be changed. If rotary valve works in a high ambient temperature, humid or too much air return, please shorten the time of changing the new grease.
During operation, please check the lubrication parts every month.
Above mentioned lubrication time is just the minimum requirements, detailed time should be flexible and depends on the operation condition.

 

List of Lubrication parts
 

No.	Name of Lubrication part	Lubrication material	Lubrication part cycle	Lubrication method
1	Coupling	2# lubricating grease	1000 hours	Lubricator
2	Bearing seat	3# calcium base grease	1 month	Lubricator
3	Gearmotor	00# lithium lubricating grease	6 months	Lubricator

Introduction of YZO vibration motor

YZO vibration motor has an extremely wide application scope in many engineering projects as it is a universal type of motor, such as the vibrating equipment used in hydropower construction, building materials, chemical, mining, coal, metallurgy industries etc. The vibrating equipment includes vibrating crusher, vibrating screen, vibrating packing machine, vibrating shake-out machine, vibration molding machine.
The exciting source of YZO vibratory motor is produced by power source and vibration source, the exciting force can be adjusted steplessly and it is easy to operate. 

YZO vibrator motor is not only can be applied in general vibrating equipment, but also can work in the forms of a combination of a variable vibration types, such as planispiral, spiral, shaking vibration, combination straight line, combination of long elliptic,compound double amplitude ,these vibration forms can produce new vibration equipment.

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Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyor, Vibrating screen, Bucket elevator, Screw conveyor, and Scraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. our goal is "be the future global leader of mining machinery industry". have any questions, please contact us without any hesitation.

Henan Pingyuan Mining Machinery Co., Ltd 

Address: 289 Yellow River Road, Xinxiang City, Henan Province, China. 

Tel: +86 373 579 9198

Fax: +86 373 507 1699

Email Address: info@pkmachinery.com

Official Website: http://www.pkmachinery.com/

Common Failure Diagnosis and Troubleshooting of Motorized Pulley(1)

The motorized pulley should be checked regularly and eliminated trouble timely. The common failure and troubleshooting of motorized pulley will be introduced as shown as below:

1.The current of motor is low, and the cylindrical body doesn’t rotate.
Troubleshooting method: Motor should be checked regularly to know whether it is normal or not. If motor is normal, it indicates that there might be broken in coupling pin shaft ,after changing the coupling pin shaft and start the machine to prevent the more severe consequences.

2.Oil leakage in pulley ends and coupling rotating parts. 
Troubleshooting method: Tighten the spring coil or replace the grease seal.

3.Oil leakage in end cover. 
Troubleshooting method: Tighten the oil plug and change to grease resistant rubber gasket.

4.Oil leakage in the connection parts of cover and cylinder body. 
Troubleshooting method: Check whether the connecting bolts are loosen or not and check if the ventilation plug and air outlet are blocked, unclogging it or clean it if it is blocked.

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Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyor, and Vibrating screen, Bucket elevator, Screw conveyor, Scraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. our goal is "be the future global leader of mining machinery industry". have any questions, please contact us without any hesitation.

The Traction Components and Tensioning Methods of Bucket Elevators (2)

This article is the continuation of previous one which is more knowledge about traction components and tensioning methods of bucket elevators.

3.Heavy hammer tensioning, heavy hammer directly putting the force on the part of lower bearing housing via its supportive stand, This resulted with the lower part is tied up with the respective components throughout its sprocket. By comparing to the hammer lever tensioning method, it has the same tensioning achievement, but it is heavier. Therefore, it has often been used at the plate chain elevator which has heavier components. Occupied smaller space and it is an automatic tensioning method.

4.Compound tensioning, it is a combination of heavy hammer and mechanical spring, the pressure is applying on the bearing at the lower part of the machine. And this causes the lower drive wheel to tie up. A set of compression spring is added in the between of heavy hammer and lower bearing, so that the tail part wheel axis contains certain buffering effect to overcome the pressure when it is overload. However, please remind that both sides of the hammer block have to be equal weight to prevent imbalance.

In addition, PK machinery supplies belt conveyor, bucket elevator, vibrating screen etc. for several years. With abundant engineering design experience, professional technical ability and strict fabricating specification, PK machinery wins the highly praise from clients all over the world, any inquiry, please feel free to contact us!

Website:www.pkmachinery.com
E-mail: info@pkmachinery.com
Tel: +86 373 579 9188
Fax: +86 373 507 1699
Address: 289 Yellow River Road, Xinxiang City, Henan Province, China

The Structure and Features of Circular Vibrating Screen

Circular vibrating screen machine mainly consists of screen box, screen mesh, vibrator, damping spring mechanism, chassis, etc. Adopting cylinder postures eccentric shaft vibrator and eccentric block to adjust the amplitude, vibrator is installed on the screen box side plate, and rotation of belt drove by the motor, which generates centrifugal force and forces vibration of sieve box. Screening machine's side panel is made of high qualified steel plate, there is high strength bolt or ring groove rivet used for connection of side panel, beams and vibration. Vibrator is installed on the screen box side plate, driven by motor through coupling spin, along with all the produce centrifugal force to make the screen vibrate.

Features of circular vibrating screen are as follows.

A：using eccentric block as exciting force, and the force is strong.

B:there is high strength bolt connection between beam and box of screen without welding.

C: simple structure, easy to maintain.

D: using tire coupling with flexible connection and reliable operation.

E: small amplitude, high efficiency, large dip angle structure, long service life, large capacity, low electricity consumption and low noise.

http://www.pkmachinery.com/vibrating-screen/circular-vibrating-screen.html